Ⅰ Summary
ZSSR-T series pneumatic O-type hard seat regulating ball valve consists of double action actuator, O-type ball valve, and valve’s positioner and so on. It is received the control signal (4-20mA) from DCS, QCS, PLC and regulating instrument, which compare to the feedback from positioner. The outputting air pressure signal from positioner would operate the piston inner the cylinder of actuator. Then, turn the valve trim of O-type valve until the signal being pro data. The changes from the valve trim will change the sectional area of valve’s flowing to up to the purpose for regulating. Because it is following the O-type trim, which has better sealing and cutting function. It is used for process controlling in the lots of industry areas, such as pulp paper, food, medicament, metallurgy, petroleum and chemistry, electric power ,sewage disposal industries and so on, especially for the medium of high viscosity and with fiber and small grain.

Ⅱ Main parameters and performance
◆Nominal pressure:
   1.6Mpa；2.5Mpa；4.0Mpa
◆Working temperature: -20℃-150℃-300℃
◆Leakage: Hard seat: GB/T17213-2005 class Ⅳ
    Soft seat: GB/T17213-2005 classⅤ
◆Flow characteristic: Equal percentage Graph
◆Air-supply pressure :0.4 Mpa ～ 0.6 Mpa
◆Intrinsic error: ≤ ±1.0% ～±2.0%
    Hysteresis plus dead band : ≤ 1.0% ～ 2.0%
   Dead band: ≤0.6% ～ 0.8%
(Note: The above date are determined by the positioner) 
◆ Input signal: 4～20mADC
◆Consumption of air: It mainly depends on the type of electric valve positioner selected. The air consumption of most positioner is 15L/min at home and abroad at present (air-supply pressure: 0.4Mpa), If select intellectual type, it will be less.

Ⅲ The compiling specification of series products’ model

Item

1

2

3

4

5

6

7

8

9

10

11

12

13

Explain

Z

S

V

—

1

Z

Final controlling element symbol

2

S

Pneumatic piston actuator

3

Cylinder maintenance type

S

Cylinder set upright

4

Plug structure

R

—

O～type

5

Nominal pressure

16

1.6Mpa

25

2.5Mpa

40

4.0Mpa

6

Control type

T

Regulating type

7

Action type

B

Air to close

K

Air to open

8

Nominal diameter DN(mm)

15 ～ 500

15、20、25、32、40、50、65、80、100、125、150、200、250、300、350、400、450、500

9

Seat type

Y

Self-adjusting hard seat

R

Soft seat

10

Valve body material

P

CF8

M

CF8M

L

CF3M

11

Input signal

D2

4-20mADC

12

Position limit switch

A

contact switch

B

Induction contactless switch 24VDC line two is made

C

Induction contactless switch 220VAC line two is made

13

Name of manufacture

LP

Zhejiang Tongpu automatic control equipment CO., Ltd. (Wenzhou Lipu automatic control equipment CO., Ltd.)

 
Ⅳ Safety
ⅰ We make sure all the valves is very safe only if the material and pressure accord with the requirements in your order. 
ⅱ According to the 4th part in the national standard(GB/T17213-2005/IEC60534-1999) of control valves industry area, it is the examination and testing on duty. We have test and examined the pressure and material following the testing report so that we are sure the safety of valves. The technical demands as followed,
    
1. Material testing
The physical test and chemical composition of the material for producing control valves accord with the standard of control valve or the concerned requirements in the order.
    
2. The static pressure testing in the liquid
All the compositions of control valve, even no actuator, which must be finished the static testing in the liquid according to the concerned pressure. i.e. it is tested by 1.5 times to the rating pressure.

Ⅴ Principle of operation
The O-type regulating ball valve is made up of pneumatic actuator, valve body, and valve’s positioner, air filter, connecting and fastening pieces and so on. It finishes the position controlling from full open to full close by the valve’s positioner. Then, the signal (e.g., 0-10Ma, 4-20Ma,20-100K) from the controlling instrument or manual tool operating will control the valve’s positioner, which output the signal of air pressure at once to impulse the actuator so that it finishes the position controlling from open to closed by the wheel box to drive the O-type valve trim. The changes of valve’s position make the area of flowing changed so that it is up to the purpose for controlling flowing.

Ⅵ Installing, usage and maintenance
◆The position of installing the ball valve would be in the place as standing by the building platform 、a walking block ect. in order to having the best watching、adjusting、Operating、maintenance and repairing. 
◆The pneumatic O- type ball valve may horizontal fix or vertical installing. 
◆When to install the valve body, the medium must be flow to in a direction from the arrows on the valve body. The control voltage is either 24VDC or 220VAC. 
◆You would be added to lube oil in the wheel box of the actuator and the joints for half year at least. 
◆The waste materials should be removed before installation of piping systems. Once installed, the position of the valve body must be opened completely to sweep by blowing the wind into a pipeline. 
◆There are two screws(M12 ～ M20)  on the upper end of the cylinder of the pneumatic actuator and the lower end of the box, which is used for adjusting the position from fully open to fully close.

Ⅶ Storage
Control valve had better be kept in the room among 5℃-40℃ temp. and ≤90% in the humidity. You’d better make sure there are no corrosive characteristics and other bad components in the air.

Ⅷ Packing and transportation
The packing material must accord with the concerned packing standard and demands. The packing must be intact and whole. It should have the own symbol against rain or dust and how to lay up. You should prevent the strong shaking in order to protecting the packing well in the journey of transportation

Ⅸ、ZSSR-T pneumatic regulating ball valve (double acting)

1A  Positioner meter          4   Box                                 26  Axle                             35A Up adjust pressure
35B Regulate nut               35C Regulate frame         35D Regulate meter      35E Filter over coat 
45  Piston rod                     48  Poston rod gallow sheath     49  Seal  ring         50  Cylider soleplate nut                                        51  Tight fix screw               52  Spring washer           53  Box lid screw      
54  Box lid washer             55  Frame bolt                    56  Frame bolt washer   57.Body with flange                                  57A.Body cap                      58  Into air joint       59  Air pipe                                     67.Body and cap seal cushion
 

Nominal Size Dn	Flow Quotiety (kv)	Dimension					Flange:gb/t9119-2000
		A	L	H	X	Valve N·W (Kgs)	D	C	K	E		n-1	Flange N·W (kgs)
										Series1	Serie2
20	38	140	310	450	50	12.55	105	16	75	27.5	26	4-14	0.85
25	72	145	310	465	50	13.60	115	16	85	34.5	33	4-14	0.96
32	110	165	390	505	80	19.00	140	18	100	43.5	39	4-18	1.59
40	170	171	390	520	80	21.70	150	18	110	49.5	46	4-18	1.82
50	270	214	390	550	80	26.30	165	20	125	61.5	59	4-18	2.43
65	406	232	390	575	80	29.95	185	20	145	77.5	78	4-18	2.97
80	510	202	420	580	100	37.45	200	20	160	90.5	91	8-18	3.23
100	940	232	420	605	100	40.75	220	22	180	116	110	8-18	4.52
125	1400	242	490	660	125	50.45	250	22	210	141.5	135	8-18	4.93
150	2200	297	490	710	125	65.35	285	24	240	170.5	161	8-22	6.53
200	3500	365	580	830	125	94.50	340	26	295	221.5	222	12-22	9.01
250	5000	400	610	940	160	163.20	405	28	355	276.5	276	12-26	13.2
300	7600	496	610	1130	200	266	460	32	410	327.5	328	12-26	17.34
350	12500	608	610	1180	200	409.15	520	35	470	359.5	380	16-26	26.33
400	17500	610	650	1390	260	575	580	38	525	411	430	16-30	33.59
450	21650	660	650	1430	260	810	640	42	585	462	484	20-30	43.86
500	25800	700	650	`1510	260	1000	715	46	650	513.5	534	20-33	61.07