Ⅰ Summary
ZSSV-TS series pneumatic V-type hard seat regulating ball valve consists of single action actuator, V-type ball valve, and valve’s positioner and so on. The cylinder of actuator is spring model, i.e. the valve would open or close automatically by the function of spring while there is no air supplying. The single action actuator is used for the control loop in some special production link. Therefore, it is not often used for the control loop in the general link. It is received the control signal (4-20mA) from DCS, QCS, PLC and regulating instrument, which compare to the feedback from positioner. The outputting air pressure signal from positioner would operate the piston inner the cylinder of actuator. Then, turn the valve trim of V-type valve until the signal being pro data. The changes from the valve trim will change the sectional area of valve’s flowing to up to the purpose for regulating.
Ⅱ Main parameters and performance
◆Nominal pressure:
1.6Mpa；2.5Mpa；4.0Mpa
◆Working temperature: -20℃-150℃-300℃
◆Flow characteristic: Equal percentage Graph
◆Air-supply pressure :0.4 Mpa ～ 0.6 Mpa
◆Intrinsic error: ≤ ±1.0% ～±2.0%
Hysteresis plus dead band : ≤ 1.0% ～ 2.0%
Dead band: ≤0.6% ～ 0.8%
(Note: The above date are determined by the positioner)
◆ Input signal: 4～20mADC
◆Consumption of air: It mainly depends on the type of electric valve positioner selected. The air consumption of most positioner is 15L/min at home and abroad at present (air-supply pressure: 0.4Mpa), If select intellectual type, it will be less.
Ⅲ The compiling specification of series products’ model
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Item
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1
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2
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3
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4
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5
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6
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7
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8
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9
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10
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11
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12
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13
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14
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15
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Explain
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Z
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S
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R
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—
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1
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Z
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Final controlling element symbol
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2
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S
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Pneumatic piston actuator
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3
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Cylinder installing type
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S
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Upright installing
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H
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Horizontal installing
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4
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Plug structure
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V
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—
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V-type
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5
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Nominal pressure
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16
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1.6Mpa
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25
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2.5Mpa
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40
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4.0Mpa
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6
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Control type
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T
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Regulating type
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7
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Cylinder action type
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S
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Single action cylinder
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8
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Action type
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B
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Air to close
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K
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Air to open
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9
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Valve’s state with failure action
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O
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Open fully
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C
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Close fully
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10
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Nominal diameter DN(mm)
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15
至250
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15、20、25、32、40、50、65、80、100、125、150、200、250
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11
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Seat type
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Y
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Hard seat
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12
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Valve body material
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P
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CF8
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M
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CF8M
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L
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CF3M
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13
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Input signal range
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D1
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0-10mADC
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D2
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4-20mADC
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14
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Position limit switch
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A
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Contacted switch
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B
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Induction switches(24VDC)
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C
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Induction switches(220VAC)
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15
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Name of manufacture
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LP
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Zhejiang Tongpu automatic control equipment CO., LTD.
(Wenzhou Lipu automatic control equipment CO., LTD.)
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Ⅳ Ordering demands;
1.When to make the order; please choose the correct model referring to the item Ⅲ in the table. If not, you’d better provide the following information, such as the type, pressure, dimension, seal type, the main material, medium temperature, the inputting signal from positioner (0-10mA or 4-20mA).
2.The action type is formally air to close. If not, you could note it, including the special demands, such as in the anti-explosion area.
3.The choosing accessories;
Limit switches:
1) Contacted switches
2) Induction switches (24VDC/220VAC)
The material of connecting flanges;
A. A3 (Carbon steel) B.304SS
3) The choosing positioners’ type;
A. SVP-2000A from Jilin Haike CO.
B. NELES 700 series or ND9100H series from METSO Company
C. TZID-C series from ABB Company
D. SIPART PS2 series from SIMENS Company
E. YTC series (YT-1000R) from BELLOFRAM Company.
F. PE400 series from SOMAS Company
G. EP2400 series from HONEYWELL Company
H. DVC6000 series from FISHER Company
I. CHX6000 series from Huaxia Company
J. AVP3000 series from YAMATAKE Company
4.If the valve would be used in the anti-explosion area, please note it while you make the inquiry.
5.If the material of the seat is soft seat, you should note it because the common seat is metal seat.
Ⅴ Safety
ⅰ We make sure all the valves is very safe only if the material and pressure accord with the requirements in your order.
ⅱ According to the 4th part in the national standard(GB/T17213-2005/IEC60534-1999) of control valves industry area, it is the examination and testing on duty. We have test and examined the pressure and material following the testing report so that we are sure the safety of valves. The technical demands as followed,
1.Material testing
The physical test and chemical composition of the material for producing control valves accord with the standard of control valve or the concerned requirements in the order.
2.the static pressure testing in the liquid
All the compositions of control valve, even no actuator, which must be finished the static testing in the liquid according to the concerned pressure. i.e. it is tested by 1.5 times to the rating pressure.
Ⅵ Principle of operation
The V-type regulating ball valve is made up of pneumatic actuator, valve body, and valve’s positioner, air filter, connecting and fastening pieces and so on. It finishes the position controlling from full open to full close by the valve’s positioner. Then, the signal (e.g., 0-10Ma, 4-20Ma,20-100K) from the controlling instrument or manual tool operating will control the valve’s positioner, which output the signal of air pressure at once to impulse the actuator so that it finishes the position controlling from open to closed by the wheel box to drive the V-type valve trim. The changes of valve’s position make the area of flowing changed so that it is up to the purpose for controlling flowing.
Ⅶ Installing, usage and maintenance
◆The position of installing the ball valve would be in the place as standing by the building platform 、a walking block ect. in order to having the best watching、adjusting、Operating、maintenance and repairing.
◆The pneumatic V- type ball valve may horizontal fix or vertical installing.
When to install the valve body, the medium must be flow to in a direction from the arrows on the valve body. The control
◆voltage is either 24VDC or 220VAC.
◆You would be added to lube oil in the wheel box of the actuator and the joints for half year at least.
◆The waste materials should be removed before installation of piping systems. Once installed, the position of the valve body must be opened completely to sweep by blowing the wind into a pipeline.
◆There are two screws(M12 ～ M20) on the upper end of the cylinder of the pneumatic actuator and the lower end of the box, which is used for adjusting the position from fully open to fully close.
Ⅷ Storage
Control valve had better be kept in the room among 5℃-40℃ temp. and ≤90% in the humidity. You’d better make sure there are no corrosive characteristics and other bad components in the air.
Ⅸ Packing and transportation
The packing material must accord with the concerned packing standard and demands. The packing must be intact and whole. It should have the own symbol against rain or dust and how to lay up. You should prevent the strong shaking in order to protecting the packing well in the journey of transportation.
X、ZSSV-TS pneumatic segment regulating ball valve (Single acting & wafer connecting)
1.Segment 2.Seat 3.Shaft seal 4.Box 5.Frame 6.Nut 7.Compression ring 8.Cylinder lid
9.Shaft 10.Bearing 11.Bady 12.Lock spring
13.O-type seal ring 14.Positioner frame 15.Positioner 16.Lower shaft
17.Lower shift bearing 18.End plate seal 19.End plate 20.End plate screw
21.Positioner return shift 22.Lid 23.Needle 24.O-type seal ring
25.Bearing 26.Axle 27.Joint cross bolt 28.Limited bolt
29.Nut 30.Joint 31.Rod 32.Road spring block ring
33.Air joint nut 34.Air joint body 35.Air filter regulater 36.Piston rod bolt
37.Position bolt washer 38.Limited bolt 39.Nut 40.Double ended screw
41.Nut 42.Cylinder 43.Y-type piston ring 44.Gallow circle
45.Piston rod 46.Cylinder seal cushion 47.Cylinder brace lid
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Nominal
Size
DN
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Flow
Quotiety
(Kv)
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Dimension
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Flange:GB/T9119-2000
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A
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L
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H
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X
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Valve
N·W
(Kgs)
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D
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C
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K
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E
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n-1
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Flange
N·W
(kgs)
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Series:1
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series:2
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20
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20
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50
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516
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410
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100
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10.05
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105
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16
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75
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27.5
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26
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4-14
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0.85
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25
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25
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50
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516
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410
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100
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10.10
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115
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16
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85
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34.5
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33
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4-14
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0.96
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32
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45
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60
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516
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450
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100
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10.10
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140
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18
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100
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43.5
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39
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4-18
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1.59
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40
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63
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60
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516
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480
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100
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14.7
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150
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18
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110
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49.5
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46
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4-18
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1.82
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50
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90
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75
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516
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500
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100
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15.85
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165
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20
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125
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61.5
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59
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4-18
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2.43
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65
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160
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85
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516
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520
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100
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16.95
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185
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20
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145
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77.5
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78
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4-18
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2.97
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80
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250
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100
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516
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560
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125
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19.20
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200
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20
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160
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90.5
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91
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8-18
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3.23
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100
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420
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115
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516
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590
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125
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27.40
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220
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22
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180
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116
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110
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8-18
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4.52
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125
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630
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135
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590
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640
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160
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33.35
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250
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22
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210
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141.5
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135
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8-18
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4.93
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150
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900
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160
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590
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700
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160
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47.85
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285
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24
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240
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170.5
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161
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8-22
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6.53
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Ⅺ、ZSSV-TS pneumatic segment regulating ball valve (Single acting wafer connecting)
1A Positioner meter 4 Box 26 Axle 35A Up adjust pressure
35B Regulate nut 35C Regulate frame 35D Regulate meter 35E Filter over coat
45 Piston rod 48 Poston rod gallow sheath 49 Seal ring 50 Cylider soleplate nut
51 Tight fix screw 52 Spring washer 53 Box lid screw 54 Box lid washer
55 Frame bolt 56 Frame bolt washer 57 Body with flange 58 Into air joint
59 Air pipe
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Nominal
Size
DN
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Flow
Quotiety
(Kv)
|
Dimension
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Flange:GB/T9119-2000
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Connect
screw dimension GB/T901-
88 class
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A
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L
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H
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X
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Valve
N·W
(Kgs))
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D
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C
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K
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E
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n-1
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Flange
N·W
(kgs))
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M×L
|
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Series:1
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series:2
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|
200
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1550
|
243
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680
|
760
|
160
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66.2
|
340
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24
|
295
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221.5
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222
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12-22
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9.01
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M20×305
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250
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2550
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297
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680
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860
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160
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105.5
|
405
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26
|
355
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276.5
|
276
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12=26
|
13.2
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M24×360
|
|
300
|
3980
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385
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810
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1040
|
160
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197.55
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460
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28
|
410
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327.5
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328
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12-26
|
17.14
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M24×90
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